Umatshini wokugaya we-VMC850B CNC, iziko lomatshini elithe nkqo

1. Imiyalelo iyonke
Lo matshini wenzelwe ulwakhiwo lwesakhelo esithe nkqo. Ikholamu ifakelwe emzimbeni womatshini, iislayidi zebhokisi yespindle kwikholamu eyenza intshukumo ye-Z axis, iislayidi zesali emzimbeni womatshini ezenza intshukumo ye-Y axis, iislayidi zeWorktable kwisaddle eyenza intshukumo ye-X axis. Ii-axes ezintathu zonke ziyi-linear guideway enesantya esiphezulu sokutya kunye nokuchaneka okuphezulu. Sisebenzisa isinyithi esingwevu esisemgangathweni ophezulu kumzimba womatshini, ikholamu, i-saddle, itafile yokusebenza, ibhokisi yespindle enetekhnoloji yesanti ye-resin kunye nonyango lokuguga oluphindwe kabini ukuze kupheliswe uxinzelelo lwangaphakathi lwezinto ezisele. Ezi nxalenye zonke zilungiselelwe yisoftware yeSolidWorks, ephucula kakhulu ukuqina kunye nokuzinza kungekuphela nje kwezi nxalenye kodwa nomatshini. Kwakhona iya kuthintela ukuguqulwa kunye nokungcangcazela okubangelwa kukusika. Zonke iindawo ezibalulekileyo zingeniswa kwibhrendi edumileyo yehlabathi ukwenza umatshini ube nokuzinza okuphezulu kunye nokuqina. Lo matshini unokufezekisa inkqubo yokusila, ukubhola, ukuxovula, ukubhoboza, ukucofa kwaye uhlala usetyenziselwa amashishini oMkhosi, emigodini, kwiimoto, kwimold, kwizixhobo kunye nakwezinye iimodeli zokucubungula oomatshini. Ingasetyenziselwa zonke iintlobo zemodeli zokuchaneka okuphezulu kunye neenkqubo ezininzi. Ilungele imveliso encinci nephakathi, eneentlobo ngeentlobo, kwaye ingafakwa kumgca wemveliso ozenzekelayo.

Inkqubo ye-axis ezintathu
Ii-axes ezintathu zonke ziyi-linear guideway kwaye zinoyilo olukhulu lwe-span ukuze zihlale zichanekile. Iimoto ezinee-axes ezi-3 ziqhagamshelwe ngokuthe ngqo ngesikrufu sebhola esichanekileyo esiphakamileyo ngaphandle kokudibanisa okuguquguqukayo kwesithuba. Isikrufu ngasinye sebhola esinee-axes ezi-3 singeniswa kwisikrufu sebhola esiqhagamshelweyo esichanekileyo kunye neebheringi zobungcali ezihambelanayo, sikwaza kwenza i-pre-tension yezikrufu zebhola ukuze zichaneke kakhulu kwaye zichaneke. I-Z-axis servo motor inomsebenzi we-automatic brake. Kwimeko yokusilela kwamandla, i-motor brake ingabanjwa ngokuzenzekelayo yi-brake ukuze ithintele ukuba ingajikelezi, nto leyo edlala indima ekukhuseleni ukhuseleko.

3. Iyunithi ye-Spindle
I-Spindle iveliswa ngumvelisi ochwephesha ukuqinisekisa ukuchaneka okuphezulu kunye nokuqina. I-Spindle bearing ivela kuphawu oludumileyo lwe-high precision bearing, kwaye ihlanganiswe phantsi kwemeko yobushushu obungaguqukiyo kunye nothuli. Emva koko, zonke ii-spindles ziya kwenza uvavanyo lwe-dynamic balance ukuqinisekisa ukuba ixesha lokuphila kunye nokuthembeka. Ixhotyiswe ngenkqubo yokukhusela umjikelo womoya ophantsi, evuthela umoya ophantsi oxinzelelo kwindawo yangaphakathi ye-spindle yenza umaleko wokhuseleko lomoya ukuthintela uthuli, i-coolant kwi-spindle. Kule meko, i-spindle bearing iya kusebenza phantsi kwendawo engenangcoliseko, eya kukhusela iyunithi ye-spindle kunye nexesha elide lobomi be-spindle. Isantya se-spindle asinakutshintshwa ngaphakathi koluhlu lwesantya se-spindle, olulawulwa yi-motor inner encode ukuze lube nomsebenzi wokujonga i-spindle kunye nokuthepha okuqinileyo.

4. Inkqubo yokutshintsha izixhobo
Umthamo oqhelekileyo wemagazini yesixhobo salo matshini yi-24T kwaye idityaniswe kwikholamu esecaleni. Xa itshintsha isixhobo, ipleyiti yesixhobo kwaye ibekwe yi-motor drive hobbing cam mechanism, emva kokuba i-spindle ifikile indawo yokutshintsha isixhobo, i-ATC iya kufezekisa utshintsho lwesixhobo kwaye ithumele isenzo sesixhobo. I-ATC yi-hobbing cam mechanism kwaye yenza uxinzelelo lwangaphambi koxinzelelo emva koko inokwenza ujikelezo olukhawulezayo, olungcono ekutshintsheni isixhobo ngokukhawuleza nangokuchanekileyo.

5. Inkqubo yokupholisa
Lo matshini uxhotyiswe ngepompo enkulu yokuntywila ethe nkqo kunye netanki yamanzi enomthamo omkhulu. Isantya sepompo yokuphola yi-2m³/h ukuqinisekisa ukuba iphinda isetyenziswe ipholisa ngokwaneleyo. Kukho umbhobho wokupholisa kumphezulu webhokisi yespindle, onokwenza i-coolant yomoya kunye ne-coolant yamanzi yezixhobo kunye neziqwenga zomsebenzi. Uxhotyiswe ngesibhamu somoya sokucoca umatshini kunye neziqwenga zomsebenzi.

6. Inkqubo yomoya
Iyunithi yomoya inokucoca ukungcola kunye nokufuma kumthombo wegesi ukuze kuthintelwe umonakalo kunye nokukhukuliseka kwamalungu oomatshini. Iyunithi yevalvu yeSolenoid ilawula inkqubo yi-PLC ukuqinisekisa ukuba isenzo sesixhobo sokuvula i-spindle, ukuvuthela iziko le-spindle, isixhobo sokubamba i-spindle kunye ne-spindle air coolant zingenziwa ngokukhawuleza nangokuchanekileyo. Ngalo lonke ixesha xa kutshintshwa isixhobo se-spindle, umoya ocacileyo ocinezelweyo uya kuvuthela ukusuka kwiziko le-spindle ukuze kucocwe umngxuma wangaphakathi we-spindle kunye ne-shank yesixhobo ukuze kubekho ukuqina okuphezulu kokudibanisa ne-spindle kunye nesixhobo. Iya kwandisa ixesha lobomi be-spindle.

7. Ukhuseleko loomatshini
Sisebenzisa ikhaka lokukhusela eliqhelekileyo kumatshini, elingagcini nje ngokukhusela ukutshiza kwesibandisi kodwa nokusebenza ngokhuseleko. Yonke indlela ekhokelayo ixhotyiswe ngekhaka lokukhusela ukuthintela isibandisi kunye nesiqwenga esisikiweyo ukuba singangeni kwindawo engaphakathi kwaye sinciphise ukuguguleka kunye nokuwohloka kwendlela ekhokelayo kunye nesikrufu sebhola.

8. Inkqubo yokuthambisa
I-Guideway kunye ne-ball screw zixhotyiswe ngenkqubo yokuthambisa ephakathi kunye ne-volumetric oil separator kwi-node nganye, enokubonelela nge-oyile ngobuninzi nangamaxesha amiselweyo ukuqinisekisa ukuba ubuso be-slide nganye buthanjiswe kwaye buncitshiswe. Iya kuphucula ukuchaneka kunye nobomi obude be-ball screw kunye ne-guideway.

9. Inkqubo yokuhambisa iitshiphusi
Sibonelela ngesixhobo esiqhelekileyo sokususa iitshiphusi ngesandla esilula ukusisebenzisa. Kwakhona ungakhetha uhlobo lwe-screw chip conveyor okanye uhlobo lwe-hinge.